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Vision Based Grading Plant

Vision Based Grading Plant

Washing/Brushing/Vision Based Grading Plant
Capacity-5TPH/10TPH

Hybrid Agrobots PVT LTD has designed Color Apple Grading plants on a rugged structure keeping in mind the rough Indian operating conditions of equipment. The compact Mobile plant by Hybrid Agrobots ensures that the plant required least space, yet the Grading production is not compromised. Sorting machine par excellence for apples and delicate fruits transports the apple in a pre-moulded cup and limits the number of transfers en route to a minimum.

Key Highlights

Compact & Robust Design(for 24 Grade based on Color,Size,Defect)

Easy Installation

Compact Designed as V-Belt Singulator has been Isolated

Single Camera Design to analyze fruit at Max Speed of 9Apple/Sec/3Lane

360 Degree rotation of apple on the conveyor

Apple Size measurement with accuracy of ±1mm

Up to ±1mm External defect detection.

Soft handling of apple while moving on the conveyor.

Remote maintenance Feature.

Complete Machine Control at Smart Screen/Phone.

M8 Machine

Automatic Crate Water Dumper with Elevator

Apple from the farmers comes in crate which required soft handling of apple on the machine and Water dumping is been best in the industry to achieve that, to achieve the desired capacity automatic crate dumper is designed which allow the feeding of apple filled crate at one end and apple is float into the water.

Technical Features:

Metal structure which has been properly welded and treated in stainless steel AISI 304

Belt elevator with grained PVC belt and adjustable guides for different types of crates/boxes

Specially designed Stainless Steel frame to lead the full boxes inside the water tank and gently unload the apples

Specially designed Stainless Steel frame to lead the empty boxes outside the water tank

Series of idle PVC rollers to facilitate the entrance of the full boxes in the water tank

Stainless Steel AISI 304 Water Tank for Bins unloading and apples floating

Specially designed supports, in stainless steel AISI 304, for leading the product in the in feed of the Modular Belt Elevator

Rotating brush for smooth feeding of Modular Belt Elevator

Filtering system for leaves and foreign objects collection

Floating device for automatic water feeding and level adjusting

Motorised pump for water recirculation through water tanks and buffering water channels

Series of PVC pipelines and related valves

M2 Machine

Brushing/Sponging/Polishing Section

Apple after Elevator reaches brushing section, it consist nylon bristle roller which removes dirt from the surface of the apple by rotating the apple around its own axis and conveying it into forward direction, Sponging roller used to remove the water from the skin of the apple after that Horse hair roller used to Polish the apple properly.

Specification

Capacity-5-10 Ton/Hr

Soft Nylon, Sponging & Horse Hair Rollers

Vision Section

In today World where quality become the Criteria for selling out the product, in the Field of Horticulture demand of Camera based sorting increased rapidly within few years. When measuring, we make use of innovative technologies to assess the quality of apples, both inside and out. Our HD cameras inspect the external quality of the fruit for discoloration and bitter pit.

Key highlights

Compact Designed as V-Belt Singulator has been Isolated.

Single Camera Design to analyze fruit at Max Speed of 9 Apple/Sec/3lane.

360 Degree rotation of apple on the conveyor.

Size measurement with accuracy of ±1mm.

±1mm External defect detection.

Soft handling of apple while moving on the conveyor.

Cup Grader

Cup Grader is been align with Vision based sorting machine to grade out the apple into 24 different grades (on the basis of color, Size, Defects) with soft drop mechanism, individual belt conveyor is used to carry out the apple to the collection section.

Soft Molded designed Cup to avoid the Apple Bruising.

Individual Belt Conveyor to carry out the apple to collection section.

Special designed Spout to avoid the apple to apple touching.

Maintenance friendly Designed.

Packing Lines

Manual Packing-

Manual Collection is been done at the end of Individual conveyor in the Boxes.